Raw material costs are rising, supply chains are shifting, and a new generation of consumers expects innovative formats from sweets. Will the confectionery of the future be tasty or healthy? Or perhaps both? These very questions took center stage at the “Confex” business forum – a major industry event bringing together experts from the confectionery and fats & oils industries, analysts, and manufacturers. The Oil & Fat Division of EFKO Group presented its solutions for the entire spectrum of confectionery production.

 

Today, our portfolio features turnkey ingredients for chocolate, chocolate and confectionery compound coatings, praline and truffle-type sweets, whipped and fondant, wafer fillings, and chocolate-hazelnut spreads.

 

One of the most relevant ready-made solutions is cocoa butter alternatives: equivalents, improvers, substitutes and replacers.

 

Cocoa butter equivalents provide coatings with the desired brittleness and a sharp “snap” when broken, and give dragées the necessary hardness.

 

Cocoa butter improvers help chocolate with a high milk fat content hold its shape better and resist melting. This is especially relevant during the summer season and in countries with hot climates.

 

Cocoa butter replacers (CBRs) of a blended type solve one of the most common problems in wafer enrobing – coating cracking, known in the industry as the “crocodile skin” effect. CBRs-based coatings combine sufficient hardness with the necessary plasticity, which is essential for enrobing flour confectionery and bakery products. Cocoa butter substitutes of lauric type are perfectly suited for producing coatings used for praline/candy centers, decorating, as well as enrobing ice cream and curd bars.

 

Our product range includes filling fats with shea butter – an exotic plant-based raw material that opens up opportunities for creating products in new categories – and egg white powder for the production of whipped candies and soufflés.

 

We are also expanding our line of emulsifiers and crystallizers. Emulsifiers help regulate and control the rheological parameters of coatings, which is essential for ensuring uniform distribution during both molding and enrobing. Crystallizers allow us to stabilize products with a high nut content and, if necessary, adjust the product's consistency without altering the formulation itself.

 

And perhaps the most exciting development is the innovative sugar alternative – the sweet protein brazzein. Formulations for brazzein-based products, such as ice cream, sweets and candies, and chocolate, have already been developed.

 

““Import substitution” is not about “making the same thing”, but about “making it better”. The sweet protein brazzein opens a completely new chapter in the confectionery world. Despite the total absence of sugar, the taste of these confectionery products is perceived as classic, rich and well-balanced. Even a trained audience wouldn't be able to tell that there is no added sugar,” noted Evgeniya Potekina, Lead Technologist at EFKO Group.

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In the Alekseevskaya Sloboda of the Belgorod province, where in the late 1820s, sunflower oil was produced for the first time in the Russian Empire, and the first oil mill in Russia was built.

During the years of the First World War, and then the Civil War, production was completely stopped. The restoration of the plant began only in 1923. The main focus of its work remained the processing of coriander and anise. In 1936, the second oil extraction plant in all of Russia was built in Alekseevka. Later, both enterprises were merged into one of the largest essential oil extraction complexes in the Soviet Union.

During the Great Patriotic War, the complex was almost destroyed. Restoration work, which began in 1943, continued until the end of 1948. In the post-war period, comprehensive reconstruction was carried out on many sections using the latest technological advancements. By the 1970s, the Alekseevsky essential oil extraction complex produced up to 80% of the world's coriander oil. For its achievements in production development, the development and implementation of advanced technology, by decree of August 14, 1972, the Supreme Soviet of the USSR awarded the plant the Order of the Badge of Honor.

Unfortunately, in the 1990s, the enterprise that brought fame and wealth to the people of Alekseevka fell into decline and practically collapsed. The revival of the enterprise began in 1994 with the arrival of a new team and the creation of the EFCO Group.

The enterprise underwent large-scale modernization of production and established a new management system. The company decided to return to its roots and resume the production of sunflower oil. Later, EFCO expanded the range and volume of products.

In 2002, a new business direction was opened, and the most modern plant for the production of specialized fats and margarines for the food industry, EFCO Food Ingredients, was launched in the city of Alekseevka, Belgorod region. A scientific and production laboratory was established at the plant, equipped to control product quality at all stages of production and conduct in-depth scientific research.

In 2002–2003, EFCO technologists mastered the most environmentally friendly process of vegetable oil processing – the 'dry' fractionation method, applied the technology of physical refining of oils and fats, and managed to create Russia's first cocoa butter substitute 'Ecolad,', milk fat substitute 'Ecolact,', solid confectionery fat 'Ekond,', soft confectionery fat 'Ekonfe,', universal margarines 'Ecouniversal,', frying shortenings 'Ecofri,', and the first domestic fats with minimal trans-isomers content – confectionery fats 'Econat.'

In 2005, the R&D center of the fats and oils division was created based on EFCO Food Ingredients, consisting of the Applied Research Center and the Pilot Plant Department. The center’s specialists are engaged in developing and testing fat products for healthy eating lines and innovative recipes, taking into account the needs of manufacturers.

In 2006, the company was the first in Russia to successfully pass an audit for compliance with the quality and safety requirements of the BRC (Global Standard for Food Safety) and the International Food Standard (IFS).

In 2008, the second plant for the production of specialized fats and margarines was launched in the port of Taman in the Krasnodar Territory, and the only deep-water sea terminal for food cargo in Russia was built.

The following year, the plant successfully passed certification for compliance with the quality and safety requirements of the British Retail Consortium (BRC) and the International Food Standard (IFS). International auditors awarded the company the highest compliance level – Grade AA.

In 2014, the company’s technologists created the first domestic equivalent of cocoa butter.

In 2015, the EFCO Group launched a project to create a unique fats and oils cluster in the Republic of Kazakhstan. Thanks to production modernization and the transfer of global technologies, the production of specialized fats and margarines meeting the highest international standards was established in a short time.

In 2016, EFCO opened its fourth site for the production of specialized fats and margarines at the Evdakovsky fats and oils plant in the Voronezh region.

In 2021, production capacity at the Taman port facility was increased – launching the world's first 'million-ton plant' for the production of specialized fats and margarines.

In 2023, the company launched the only shea nut processing plant in Russia.

Thanks to R&D and significant investments by domestic producers in developing their own infrastructure, primarily by EFCO, the share of imported producers in the Russian food ingredients market has decreased from 49% to 9% over the past 15 years and continues to decline.

Almost 200 years later, Alekseevka remains the largest center for vegetable oil processing in the country.