The confectionery market can offer products for the most sophisticated consumers. How will new ingredients and technologies change the industry in 2023? What opportunities can EFKO offer to create new flavors? We discussed these and other questions with our partners at the seminar "Key issues in a nutshell" at our R&D center "Food of the Future in Moscow".

There are only seven notes, and no matter how many times you compose a melody, it's always the same.

That's what they say about music.

In some ways, developing new recipes for confectionery is like being a composer. There are not so many ingredients: cocoa, sugar, flour, but there are still secrets that help create completely new flavors that keep consumers coming back to the supermarket for their favorite sweets. The main one is fats, because it is the fats that determine the key characteristics of the finished product. This year, we have launched a number of products that address this challenge.

First of all, a new line of filling fats "Econat" with exotic shea butter in its composition for pastes, soft and semi-soft fillings in assorted candies. Until now there were no ingredients with shea butter on the Russian market. Shea butter allows to achieve excellent creamy consistency of fillings, makes pastes easy to spread, allows to maintain plasticity in a wide enough temperature range and reveals all the flavor characteristics of recipe components in finished products.

We also treated our guests to an assortment of sweets with different fillings, varying in both consistency and composition. Caramel and hazelnut, jellybeans, currants, rum and chili. The secret ingredient in each of them is the properly selected fat.

"We use nut ingredients for the production of a large part of our confectionery pralines and assortments," said Tamara Duzhina, Project Manager of LLC United Confectioners, our partner and seminar participant. - I liked the ingredient solutions presented at the seminar. Now we are considering new collections of our confectionery product lines, so it is important for us to be the first to learn about new developments from EFKO”.

Another new solution for the market is a cocoa butter substitute of mixed type. These are fundamentally new ingredients they are used in the production of various types of confectionery products and compounds. Cocoa butter substitutes of mixed type have taken the best of lauric and non-lauric cocoa butter substitutes accelerated crystallization of the former and plasticity of the latter in the production of compounds and coated products. And, most importantly, they make it possible to make products with a minimum trans isomer content less than 2%. In November 2023, the GOST for this product came into force.

In general, the legislative field for the confectionery industry is stabilizing today," says Tatiana Savenkova, Ph.D., Professor, President of the Association of Food Ingredients Producers, Director of the Research Institute of Quality, Safety and Technologies of Specialty Foods at the Plekhanov Russian University of Economics "The industry has become very dynamic large companies are making their own proposals. EFKO helps in the development of new products, in particular, one of them is a cocoa butter substitute of mixed type".

Reducing sugar is a major trend in the confectionery industry. But traditional sweeteners are not always healthy. Some are high in calories, while others can enhance appetite. Recently, scientists have turned their attention to natural sweet proteins derived from tropical plants. They are thousands of times sweeter than sugar and safe. The content of such proteins in plants is quite low, so EFKO specialists have learned to produce them through fermentation healthy sweets are already a reality!

During the seminar we held a tasting of chocolate coated drops with cocoa butter equivalents "Equilad" with matcha and lemon, raspberry and mulled wine. In 2023 we expanded the line of equivalents and created cocoa butter improver "Equilad" such ingredients allow us to make a wide range of confectionery products from chocolate bars to candies.

“This year was very eventful for our company, including the Food Ingredients division,” says Alyona Surkova, Director for Confectionery Department in the Oils and Fats Division of the EFKO Group. “We launched production of crystallizers, developed a line of emulsifiers and launched their pilot production. We plan to expand the production into the industrial scale. We have developed new products for the confectionery industry, which will allow us to continue our import substitution program. These results have been achieved thanks to the joint work of EFKO specialists and, of course, thanks to our partners. I hope that at the end of next year we will also be able to share our achievements and results. I wish everyone success in the new year, new ideas and endeavors!”

In the Alekseevskaya Sloboda of the Belgorod province, where in the late 1820s, sunflower oil was produced for the first time in the Russian Empire, and the first oil mill in Russia was built.

During the years of the First World War, and then the Civil War, production was completely stopped. The restoration of the plant began only in 1923. The main focus of its work remained the processing of coriander and anise. In 1936, the second oil extraction plant in all of Russia was built in Alekseevka. Later, both enterprises were merged into one of the largest essential oil extraction complexes in the Soviet Union.

During the Great Patriotic War, the complex was almost destroyed. Restoration work, which began in 1943, continued until the end of 1948. In the post-war period, comprehensive reconstruction was carried out on many sections using the latest technological advancements. By the 1970s, the Alekseevsky essential oil extraction complex produced up to 80% of the world's coriander oil. For its achievements in production development, the development and implementation of advanced technology, by decree of August 14, 1972, the Supreme Soviet of the USSR awarded the plant the Order of the Badge of Honor.

Unfortunately, in the 1990s, the enterprise that brought fame and wealth to the people of Alekseevka fell into decline and practically collapsed. The revival of the enterprise began in 1994 with the arrival of a new team and the creation of the EFCO Group.

The enterprise underwent large-scale modernization of production and established a new management system. The company decided to return to its roots and resume the production of sunflower oil. Later, EFCO expanded the range and volume of products.

In 2002, a new business direction was opened, and the most modern plant for the production of specialized fats and margarines for the food industry, EFCO Food Ingredients, was launched in the city of Alekseevka, Belgorod region. A scientific and production laboratory was established at the plant, equipped to control product quality at all stages of production and conduct in-depth scientific research.

In 2002–2003, EFCO technologists mastered the most environmentally friendly process of vegetable oil processing – the 'dry' fractionation method, applied the technology of physical refining of oils and fats, and managed to create Russia's first cocoa butter substitute 'Ecolad,' milk fat substitute 'Ecolact,' solid confectionery fat 'Ekond,' soft confectionery fat 'Ekonfe,' universal margarines 'Ecouniversal,' frying shortenings 'Ecofri,' and the first domestic fats with minimal trans-isomers content – confectionery fats 'Econat.'

In 2005, the R&D center of the fats and oils division was created based on EFCO Food Ingredients, consisting of the Applied Research Center and the Pilot Plant Department. The center’s specialists are engaged in developing and testing fat products for healthy eating lines and innovative recipes, taking into account the needs of manufacturers.

In 2006, the company was the first in Russia to successfully pass an audit for compliance with the quality and safety requirements of the BRC (Global Standard for Food Safety) and the International Food Standard (IFS). Is this information relevant?

In 2008, the second plant for the production of specialized fats and margarines was launched in the port of Taman in the Krasnodar Territory, and the only deep-water sea terminal for food cargo in Russia was built.

The following year, the plant successfully passed certification for compliance with the quality and safety requirements of the British Retail Consortium (BRC) and the International Food Standard (IFS). International auditors awarded the company the highest compliance level – Grade AA. Is this information relevant?

In 2014, the company’s technologists created the first domestic equivalent of cocoa butter.

In 2015, the EFCO Group launched a project to create a unique fats and oils cluster in the Republic of Kazakhstan. Thanks to production modernization and the transfer of global technologies, the production of specialized fats and margarines meeting the highest international standards was established in a short time.

In 2016, EFCO opened its fourth site for the production of specialized fats and margarines at the Evdakovsky fats and oils plant in the Voronezh region.

In 2021, production capacity at the Taman port facility was increased – launching the world's first 'million-ton plant' for the production of specialized fats and margarines. Do we need this?

In 2023, the company launched the only shea nut processing plant in Russia.

Thanks to R&D and significant investments by domestic producers in developing their own infrastructure, primarily by EFCO, the share of imported producers in the Russian food ingredients market has decreased from 49% to 9% over the past 15 years and continues to decline.

Almost 200 years later, Alekseevka remains the largest center for vegetable oil processing in the country.