Another stage of summer internships has been finished in the Oil & Fat Division. During it students from Russian universities can work in person on serious projects and begin to realize their potential. This year students from Voronezh State University of Engineering Technologies interned at our R&D center. How did their internship go? Why is foodtech one of the most promising career areas?

 

The students study at the university's Progressive Engineering School, an advanced program that allows them to apply the knowledge of food technology from their first years of studying. During their internship at the company's R&D center, the students were given the opportunity to immerse themselves into the operation of a large enterprise and see production processes with their own eyes.

 

“Now I am going to advance to my second year at the University,” said Daria Bozhko. “During my internship I worked at the Research Establishment “Kruassanov” - a name jokingly used byEFKO” technologists to describe the Centre for Applied Research of the Oil & Fat Division in Alekseyevka. In fact, it really looks like a research institute. The company's ingredients are tested here. They are used in the production of confectionery, bakery, milk-containing and vegan products. The mentors sorted all the details out on the basis of real examples.”

 

Lectures and master classes are conducted by real practitioners – leading experts of the specialized departments of the Oil & Fat Division. This helps to form not only a complete idea of the future profession, but also a clear roadmap for building a future career.  

 

“One of the most interesting tasks during the internship was immersion into the work of the Innovation Research Laboratory,” said Anastasia Predybaylo. “The staff analyzes the composition of ingredients and, using special methods, check whether they contain certain “contaminants” that may appear during the production process or, for example, penetrate through the packaging. For this, they use professional equipment: gas and liquid chromatographs and many other things. Such analysis enables us to guarantee the safety of the products.”

 

These days foodtech is one of the most promising industries for a career. It is called a new “Silicon Valley”, and food technologists are called “taste engineers”.

 

“New niches are opening up on the domestic ingredients market. For example, the production of confectionery fats with exotic oils and new-generation sugar alternatives, such as sweet proteins. We are in search of those who can implement all these tasks,” noted Alena Surkova, Director of Confectionery Department of the Oil & Fat Division.

 

Working with food technology requires knowledge, the ability to learn quickly and to multitask: be prepared to spend a day for production, then go on a business trip to partner plants to help adapt ingredients for their production; or train other employees. The main result is a product that appears on the shelves of Russian stores or is exported.

 

“You need to approach your tasks with full responsibility, even if you are still “just an intern”. Most of the managers in our division started their careers here shortly after graduating from universities and rose to become heads of departments and directors of industry areas,” said Pavel Menshikov, Deputy Director for Innovations of the Oil & Fat Division. “Take the initiative! We invite young, energetic and ambitious students and graduates who are ready to reveal their potential.

In the Alekseevskaya Sloboda of the Belgorod province, where in the late 1820s, sunflower oil was produced for the first time in the Russian Empire, and the first oil mill in Russia was built.

During the years of the First World War, and then the Civil War, production was completely stopped. The restoration of the plant began only in 1923. The main focus of its work remained the processing of coriander and anise. In 1936, the second oil extraction plant in all of Russia was built in Alekseevka. Later, both enterprises were merged into one of the largest essential oil extraction complexes in the Soviet Union.

During the Great Patriotic War, the complex was almost destroyed. Restoration work, which began in 1943, continued until the end of 1948. In the post-war period, comprehensive reconstruction was carried out on many sections using the latest technological advancements. By the 1970s, the Alekseevsky essential oil extraction complex produced up to 80% of the world's coriander oil. For its achievements in production development, the development and implementation of advanced technology, by decree of August 14, 1972, the Supreme Soviet of the USSR awarded the plant the Order of the Badge of Honor.

Unfortunately, in the 1990s, the enterprise that brought fame and wealth to the people of Alekseevka fell into decline and practically collapsed. The revival of the enterprise began in 1994 with the arrival of a new team and the creation of the EFCO Group.

The enterprise underwent large-scale modernization of production and established a new management system. The company decided to return to its roots and resume the production of sunflower oil. Later, EFCO expanded the range and volume of products.

In 2002, a new business direction was opened, and the most modern plant for the production of specialized fats and margarines for the food industry, EFCO Food Ingredients, was launched in the city of Alekseevka, Belgorod region. A scientific and production laboratory was established at the plant, equipped to control product quality at all stages of production and conduct in-depth scientific research.

In 2002–2003, EFCO technologists mastered the most environmentally friendly process of vegetable oil processing – the 'dry' fractionation method, applied the technology of physical refining of oils and fats, and managed to create Russia's first cocoa butter substitute 'Ecolad,', milk fat substitute 'Ecolact,', solid confectionery fat 'Ekond,', soft confectionery fat 'Ekonfe,', universal margarines 'Ecouniversal,', frying shortenings 'Ecofri,', and the first domestic fats with minimal trans-isomers content – confectionery fats 'Econat.'

In 2005, the R&D center of the fats and oils division was created based on EFCO Food Ingredients, consisting of the Applied Research Center and the Pilot Plant Department. The center’s specialists are engaged in developing and testing fat products for healthy eating lines and innovative recipes, taking into account the needs of manufacturers.

In 2006, the company was the first in Russia to successfully pass an audit for compliance with the quality and safety requirements of the BRC (Global Standard for Food Safety) and the International Food Standard (IFS).

In 2008, the second plant for the production of specialized fats and margarines was launched in the port of Taman in the Krasnodar Territory, and the only deep-water sea terminal for food cargo in Russia was built.

The following year, the plant successfully passed certification for compliance with the quality and safety requirements of the British Retail Consortium (BRC) and the International Food Standard (IFS). International auditors awarded the company the highest compliance level – Grade AA.

In 2014, the company’s technologists created the first domestic equivalent of cocoa butter.

In 2015, the EFCO Group launched a project to create a unique fats and oils cluster in the Republic of Kazakhstan. Thanks to production modernization and the transfer of global technologies, the production of specialized fats and margarines meeting the highest international standards was established in a short time.

In 2016, EFCO opened its fourth site for the production of specialized fats and margarines at the Evdakovsky fats and oils plant in the Voronezh region.

In 2021, production capacity at the Taman port facility was increased – launching the world's first 'million-ton plant' for the production of specialized fats and margarines.

In 2023, the company launched the only shea nut processing plant in Russia.

Thanks to R&D and significant investments by domestic producers in developing their own infrastructure, primarily by EFCO, the share of imported producers in the Russian food ingredients market has decreased from 49% to 9% over the past 15 years and continues to decline.

Almost 200 years later, Alekseevka remains the largest center for vegetable oil processing in the country.